Learn new technologies and master new equipment;

The new line must be excellent, and the first battle must be won!

This is the well-known battle cry of the Jinhai 1050mm stainless steel full continuous rolling green production line project, and it is also the battle goal! In order to ensure that the existing production line personnel master new technologies and skills as soon as possible, and are familiar with new equipment and new processes, pre-job training and pre-job skills testing have become the primary tasks before production.

From July 25th to August 11th, 2022, the hot rolling workshop carried out an 18-day pre-job training on the principle and operation skills of the new production line, which officially sounded the clarion call for the new line to be put into production!

Well-organized and highly valued

This round of training is based on the previous individual training, a whole production line system skills training and an all-round on-line skill compliance test for the new production line division, sub-system and sub-technical unit. The people of Gimhae know very well that victory can only be guaranteed if they are fully prepared before the war.

Under the instruction and guidance of sister Juan, the chairman of the group, under the supervision of the general manager Mr. Lu, and under the personal deployment and organization of assistant general manager Jin, the company has launched the equipment technical service manufacturer engineers, and the company's internal system engineers. The supplementary training instructor team has carried out comprehensive and systematic pre-job training based on the new technology theory, new technological process and new equipment operating procedures involved in the new production line.

All the hot-rolled iron army are ready and highly valued. They know very well that this is a key project related to Jinhai Stainless Steel's absolute technological advantage in the next ten years. battle.

Through trials and hardships, man-machine integration

During the training, the teaching content is rich and colorful, the themes are prominent, realistic, vivid and logical. Each colleague listened carefully and took notes carefully, discussed carefully in a strong learning atmosphere, expressed their opinions, and jointly improved their professional level, so as to achieve common progress in theory and practice.

The production line machinery and equipment operation training was given by an engineer from China Erzhong Technology. The production line machinery and equipment operation training used the method of "classroom explanation + on-site guidance" to focus on the working principle and mechanical structure of the rolling mill equipment, equipment operation procedures and key difficulties in daily maintenance of the equipment.

The training on the electrical control operation procedures of the walking beam heating furnace was given by a technical engineer from Beicomics. Combined with many years of project experience, the automatic control of slab loading, heating furnace feeding and tapping machine and return roller table was explained in detail.

The practical training of automatic debugging of rolling mill equipment was guided by the electrical automation technical engineer of Beikemaxike, who answered questions and answered questions, which laid a solid foundation for the construction of the technical team of the new production line.

Roll management, lathe grinding machine operation procedures training, Jinhai stainless steel roll management engineer Deng Gong explained about the back-up roll, work roll, pinch roll management, lathe safety and CNC grinding machine operation procedures one by one.

Public and auxiliary equipment operation procedures training, public auxiliary equipment operation procedures training, through the "classroom explanation" method, the equipment manufacturers will focus on the operation procedures of double swirl, integrated system equipment and dust removal system equipment.

The guarantee and operation skills training of thin oil lubrication equipment, together with Qidong lubrication equipment manufacturers, adopted the method of "classroom + on-site" to explain the three key points of oil and gas lubrication process principle, equipment operation procedures and daily maintenance and guarantee points of equipment, which effectively improved the equipment. Ensure the skill level of personnel.

Training on operating procedures of hydraulic system equipment, the equipment manufacturer systematically and comprehensively taught the operating procedures of hydraulic system equipment by introducing the composition of the hydraulic system, the basic knowledge of hydraulic equipment, and the key points of daily maintenance and security of the equipment.

The training on electrical safety operation procedures of the Security Department was given by Guo Gong, an electrical engineer from Jinhai Stainless Steel. The same is true for all changes. The new line electrical job training further deepened the electrical staff's cognitive scope of electrical, strengthened theoretical understanding, and enriched practical experience.

Test learning effectiveness Consolidate learning results

This training and assessment test paper is jointly formulated by system engineers and equipment manufacturer engineers, and all personnel of the new production line participate. The mastery and understanding of theory and basic knowledge, to achieve the purpose of promoting learning through examinations and promoting application through learning.

Assistant General Manager Jin Zongzhu personally led the team to invigilate the examination. The atmosphere was tense and quiet, and the reference staff worked hard.

In this assessment, the person in charge of each system will mark and grade the papers to ensure the fairness, impartiality, openness and effectiveness of the assessment, and strictly follow the principle of qualified training.

Continuous innovation and continuous learning

Innovation is the soul of an enterprise and the guarantee of its sustainable development.

Jinhai 1050mm stainless steel full continuous rolling green production line is a major Jinhai project with the most advanced technology, the highest degree of automation and the highest degree of intelligence in the industry. The on-line production on schedule is of great significance to the comprehensive technical transformation of Jinhai Stainless Steel. The most important part of the "Ten Billion Smart Factory" with digitalized factories, intelligent equipment, flexible production, and intelligent decision-making will be built in an all-round way.

Continuous innovation and continuous learning, Jinhai Iron Army will not stop and not slack. When Jinhai Stainless Steel takes off for the second time, let us work together to live up to our time and mission, and stride into a new era of Jinhai Intelligent Manufacturing!